Process Flows and Characteristics of Different Types of Biscuits

1. Tough biscuits

  • Technical process: Pretreatment of raw and auxiliary materials (select flour with a wet gluten content of 24%-36% and sieve) → dough preparation (hot powder toughness operation method) → rest (reduce dough viscosity and elasticity) → rolling (thickness Uniform, smooth shape, smooth surface, fine texture)→forming (roller molding machine)→baking→cooling and packaging
  • Process characteristics (1) The dough preparation takes a long time, and the rolling method is used to extend and shape it. (2) The cross-section of the biscuits is neat and the layered structure is obvious. (3) The taste is crisp and hard, and the fragrance is light and elegant.

Process Flows and Characteristics of Different Types of Biscuits

2. Crispy biscuits

  • Technical process: pretreatment of raw and auxiliary materials (select flour with a wet gluten content of 24%-30%) → dough preparation (cold flour crispy operation method, semi-soft dough) → shaping (mold or forming machine) → baking → Cooling and packaging
  • Process characteristics (1) The dough has low elasticity and high plasticity. (2) The appearance has obvious patterns, fine structure and obvious holes. (3) The taste is crispy and sweet, and it is mainly eaten as a snack.

3. Soda crackers

  • Pretreatment of process flow (partial flour, yeast, warm water) → primary flour mixing and fermentation → secondary flour mixing and fermentation (adding flour and auxiliary materials) → forming (roller printing machine or roll-cut molding machine) → baking Bake → Cool and Pack
  • Process characteristics (1) Use a fermentation method that combines yeast fermentation with chemical loosening agents. (2) The internal structure is well-structured and the blistering points on the surface are uniform. (3) The taste is crispy, the sugar content is low, and it is milky white with a slight yellow color.

4. Cookies

  • Technical process: mixing of raw materials → dough preparation → dough making and shaping (extrusion or mold) → baking → cooling and packaging
  • Process characteristics (1) The content of fat and sugar is high, and the taste is loose and melts in the mouth. (2) The pattern is deep and three-dimensional, and the pattern looks like a relief. (3) The biscuits are generally not large in shape but have thick slices, which can prevent the biscuits from breaking.

UFM2300 Ultrasonic Cake Bars Cutting Machine

UFM2300 Ultrasonic Cake Bars Cutting Machine, this is a custom machine designed for continuous supplied product to cut cake bars and loaf products into slices. The machine can be configured to cut from 1-10 loaves side by side automatically depending on width of product. The blade frame can be fitted with 4 ultrasonic blade system to cut fresh and sticky products. This machine has high cutting efficiency and can cut products up to 1 meter wide and can produce 1200 Loaves per hour.

  • Average speed: about 600-1200 products per hour
  • Friendly and easy operation
  • Reliable and durable ultrasonic machine
  • Increased quality and labor saving enhance capacity ​
  • Improved portion quality and consistency

About Cheersonic
Cheersonic manufactures the leading portioning equipment for bakeries producing fresh and frozen desserts. Since 1998 bakers have used Cheersonic machines to cut, slice and portion cheesecake, pie, layer cake, loaves, butter, cheese, pizza, sandwichs, and more. Cheersonic offers ultrasonic cutting solutions that support start-up bakeries and high production commercial facilities alike. Small standalone machines can be used in manual baking facilities and large inline robotic solutions aid in high speed production.

Cheersonic offers many ultrasonic slicing models, both inline and offline applications, with production speeds of 80 to 1,500 cakes or pies per hour.

Cheersonic’ latest offline introductions include ultrasonic cutting with or without divider inserts between each slice. This improves the quality of the cut and makes for a much better product presentation for the customer. In addition, robotic arm improves the speed, efficiency, and accuracy of the cutting process, producing professional looking products every time.

Chinese Website: Cheersonic Provides Professional Ultrasonic Cutting Solutions