Project Description
Ultrasonic Pleated Filters Welding
Pleated air filters capture airborne contaminants more effectively than non-pleated air filters because the pleated filter media provides more surface area for trapping contaminants than non-pleated media. These filters are commonly installed in HVAC systems in food and beverage, healthcare, hospitality, education, and industrial facilities to remove contaminants from the air stream and improve the quality of the air. They also prevent the contaminants from building up in the equipment and causing damage to it. The filters are designed to be discarded when they are spent. They typically have a MERV (minimum efficiency reporting value) rating of between 7 and 13. A filter’s MERV rating measures how efficiently it removes contaminants from the air stream based on the size of the particles it can effectively capture. The higher the MERV rating is, the more effectively the filter traps small particles.
Ultrasonic welding means the cohesive bonding of thermoplastic fabrics through internal friction, heating and fusion of the material. The ultrasonic sewing technology is a modern, innovative and economic alternative and complementary to conventional sewing technology. Workpiece is held between the sonotrode and the anvil wheel and welded continuously under pressure. Ultrasonic energy provides savings, efficiency and clean production opportunities in the area where it is used. The ultrasonic sewing technology is widely used in producing pleated filters. Continuous ultrasonic sewing machine for welding pleated filter elements in thermoplastic fabric or in cellulose with an adhesive film.
Cheersonic is an expert manufacturer of ultrasonic equipment. We have focused on ultrasonic sewing technology more than 20 years. The ultrasonic technology and automated system are researched and developed all by ourselves. In our sample and testing studio we are offering the testing of your material. According to the needs and testing result, Cheersonic would customize ultrasonic solutions for you.