How to Ensure Cutting Speed in Ultrasonic Cutting

Ultrasonic cutting can ensure cutting speed stability through the following key measures:

1. Accurately adjust equipment parameters

  • Frequency and amplitude: The frequency and amplitude of ultrasonic cutting equipment are important factors affecting cutting speed. By accurately adjusting these parameters, it is possible to ensure that ultrasonic energy is stably output during the cutting process, thereby improving the stability of the cutting speed. Generally speaking, the higher the operating frequency, the higher the cutting speed.
  • Output power: Adjust the output power of the ultrasonic cutting machine to ensure that it is within the appropriate range. Too low power will result in slow cutting speed, while too high power may damage the material or equipment. Therefore, it is necessary to reasonably set the output power according to the characteristics of the material and the cutting requirements.

How to Ensure Cutting Speed in Ultrasonic Cutting - Cheersonic
2. Use high-quality tools

  • Tool materials: Selecting tool materials that are wear-resistant, high-temperature resistant, and have good sound conductivity can ensure that the tool maintains stable cutting performance during long-term use and avoid fluctuations in cutting speed caused by tool wear.
  • Tool design: The shape and angle design of the tool should be reasonable to better transmit ultrasonic energy and reduce energy loss, thereby improving cutting speed and stability.

3. Optimize the equipment structure

  • Drive system: Using high-performance drive systems, such as stepper motors, can improve the stability and accuracy of equipment operation, thereby ensuring the stability of cutting speed.
  • Transmission mechanism: Selecting a transmission mechanism with high precision and good transmission efficiency, such as precision ball screw guide pairs, can reduce energy loss and errors in the transmission process and improve the stability of cutting speed.

4. Control environmental factors

  • Temperature and humidity: Keep the temperature and humidity of the laboratory or production workshop stable to avoid the transmission speed and propagation path of sound waves affected by changes in ambient temperature and humidity, thereby ensuring the stability of cutting speed.
  • Vibration and noise: Reducing vibration and noise interference around the equipment can provide a more stable working environment for ultrasonic cutting, which is conducive to maintaining the stability of cutting speed.

5. Regular maintenance and care

  • Regular inspection: Regularly inspect the ultrasonic cutting machine, including equipment parameters, tool wear, transmission mechanism, etc., to promptly discover and solve problems and ensure that the equipment is in good working condition.
  • Maintenance and care: Perform maintenance and care work in accordance with the requirements of the equipment manual, such as cleaning the equipment, replacing worn parts, lubricating the transmission mechanism, etc., which can extend the service life of the equipment and improve the stability of the cutting speed.

6. Intelligent control

  • Automation control: The introduction of automated control systems, such as PLC (programmable logic controller), can realize automatic adjustment and monitoring of cutting parameters to ensure the stability of cutting speed.
  • Feedback mechanism: Establish a feedback mechanism for the cutting process, monitor the changes of various parameters in the cutting process in real time through sensors and other equipment, and adjust the equipment parameters or operation methods in time according to the feedback information to maintain the stability of the cutting speed.

In summary, ultrasonic cutting can ensure the stability of cutting speed by accurately adjusting equipment parameters, using high-quality tools, optimizing equipment structure, controlling environmental factors, regular maintenance and maintenance, and introducing intelligent control. These measures work together in different links of the cutting process, providing ultrasonic cutting with stable and efficient cutting capabilities.

About Cheersonic

Cheersonic manufactures the leading portioning equipment for bakeries producing fresh and frozen desserts. Since 1998 bakers have used Cheersonic machines to cut, slice and portion cheesecake, pie, layer cake, loaves, butter, cheese, pizza, sandwichs, and more. Cheersonic offers ultrasonic cutting solutions that support start-up bakeries and high production commercial facilities alike. Small standalone machines can be used in manual baking facilities and large inline robotic solutions aid in high speed production.

Cheersonic offers many ultrasonic slicing models, both inline and offline applications, with production speeds of 80 to 1,500 cakes or pies per hour.

Cheersonic’ latest offline introductions include ultrasonic cutting with or without divider inserts between each slice. This improves the quality of the cut and makes for a much better product presentation for the customer. In addition, robotic arm improves the speed, efficiency, and accuracy of the cutting process, producing professional looking products every time.

Chinese Website: Cheersonic Provides Professional Ultrasonic Cutting Solutions