How to Achieve Precise Control of Ultrasonic Cheese Cutting

The method of achieving precise control of ultrasonic cheese cutting mainly depends on the characteristics of ultrasonic cutting technology and advanced control systems. The following are specific implementation methods:

1. Characteristics of ultrasonic cutting technology

• High-frequency vibration: Ultrasonic cutting machines use the energy generated by high-frequency vibration (usually above 20kHz) to cut materials. This high-frequency vibration can ensure the stability and accuracy of the cutting process.
• Non-contact cutting: Unlike traditional knife cutting, ultrasonic cutting does not require direct contact with the cut material, so it does not introduce additional mechanical stress or thermal damage, which is conducive to maintaining the texture and taste of the cheese.
• Energy concentration: Ultrasonic energy is highly concentrated during the cutting process, which can ensure the flatness and accuracy of the cutting surface, thereby achieving precise control of the thickness of the cheese slice.

2. Control system

• Precise parameter setting: Ultrasonic cutting machines are usually equipped with advanced control systems that allow users to accurately set cutting parameters such as frequency, amplitude, cutting speed, etc. The precise setting of these parameters is the basis for achieving precise control.
• Real-time feedback and adjustment: During the cutting process, the control system can monitor the cutting status in real time and automatically adjust the cutting parameters as needed. For example, when the cutting thickness is detected to deviate from the preset value, the control system can automatically adjust the amplitude or cutting speed to restore precise control.
• Weighing system combination: For scenarios where the weight of cheese slices needs to be precisely controlled, the ultrasonic cutting machine can also be combined with a weighing system. During the cutting process, the weighing system can measure the weight of the cut cheese slices in real time and feed the data back to the control system. The control system adjusts the cutting parameters based on the weighing data to ensure that the weight of each slice of cheese meets the requirements.

3. Other auxiliary measures

• High-quality knives: Although ultrasonic cutting does not require sharp knives in the traditional sense, the selection of appropriate tool materials and designs still has an important impact on the cutting effect. High-quality knives can reduce energy loss and wear, and improve cutting accuracy and stability.
• Stable working environment: Maintaining the stability and consistency of the cutting environment is also an important factor in achieving precise control. For example, controlling the ambient temperature, humidity and vibration level can reduce the impact of external factors on the cutting process.

4. Examples and applications
In practical applications, ultrasonic cheese cutters have been widely used in the cheese processing industry. These devices can not only achieve precise cutting and weighing of cheese slices, but also improve production efficiency and product quality. For example, some advanced ultrasonic cheese cutters can automatically adjust cutting parameters to adapt to cheese blocks of different hardness and shapes, thereby achieving wider applicability and higher flexibility.

In summary, the method of achieving precise control of ultrasonic cheese cutting mainly depends on the characteristics of ultrasonic cutting technology and advanced control systems. By accurately setting cutting parameters, real-time feedback and adjustment, and combining with other auxiliary measures, ultrasonic cheese cutters can achieve precise control of the thickness and weight of cheese slices.

About Cheersonic

Cheersonic manufactures the leading portioning equipment for bakeries producing fresh and frozen desserts. Since 1998 bakers have used Cheersonic machines to cut, slice and portion cheesecake, pie, layer cake, loaves, butter, cheese, pizza, sandwichs, and more. Cheersonic offers ultrasonic cutting solutions that support start-up bakeries and high production commercial facilities alike. Small standalone machines can be used in manual baking facilities and large inline robotic solutions aid in high speed production.

Cheersonic offers many ultrasonic slicing models, both inline and offline applications, with production speeds of 80 to 1,500 cakes or pies per hour.

Cheersonic’ latest offline introductions include ultrasonic cutting with or without divider inserts between each slice. This improves the quality of the cut and makes for a much better product presentation for the customer. In addition, robotic arm improves the speed, efficiency, and accuracy of the cutting process, producing professional looking products every time.

Chinese Website: Cheersonic Provides Professional Ultrasonic Cutting Solutions