Ultrasonic Reciprocating Spray Fluxing Systems
The Ultrasonic Reciprocating Spray Fluxing Systems are an efficient flux application system that is widely used in the electronics manufacturing industry, especially in the wave soldering process. The system combines ultrasonic technology and reciprocating spray technology to provide excellent flux coating effects. The following is a detailed analysis of the system:
System Overview
The Ultrasonic Reciprocating Spray Fluxing System is an economical system designed to be installed on a wave soldering machine or used as a stand-alone unit. The system atomizes the flux into fine particles through ultrasonic vibration and sprays it evenly on the surface of the PCB board through a reciprocating spray device.
Main Features
- Economical: The system is cost-effective and suitable for production lines with medium to high mix volumes, helping to reduce production costs.
- Easy to integrate and operate: The system is easy to integrate with all mainstream wave soldering machines, easy to operate, and reduces the time and complexity of production line adjustments.
- Non-clogging nozzles: The ultrasonic atomizing nozzles have non-clogging characteristics, which reduces the frequency of maintenance and cleaning and improves the stability and reliability of the production line.
- Efficient flux transfer: The system is equipped with a high-impact flux transfer system that ensures uniform coverage of the flux on the PCB board, especially for PCB boards with thick backplanes, tight pin spacing or contaminated components.
- Low flux consumption: By precisely controlling the amount and distribution of flux sprayed, the system can achieve up to 80% reduction in flux consumption, further reducing production costs and reducing waste disposal costs.
- Wide compatibility: The system is compatible with all types of flux (such as rosin-based, no-clean, and VOC-free), meeting the needs of different production processes.
Working principle
The system generates high-frequency vibrations through an ultrasonic vibrator to atomize the flux from the nozzle into tiny droplets. These droplets gain higher speed and kinetic energy under the action of ultrasound, so that they can penetrate tiny gaps and hard-to-reach areas on the PCB board. At the same time, the reciprocating jet device ensures that the flux is evenly distributed on the surface of the PCB board, forming a thin layer of flux film.
Application Advantages
- Improve welding quality: By ensuring uniform coverage of flux on PCB boards, the system helps improve the reliability and consistency of welding.
- Reduce defect rate: Reduce welding defects caused by uneven or insufficient flux, such as poor welding, bridging, etc.
- Reduce maintenance costs: Non-clogging nozzles and low-maintenance design reduce the maintenance cost and time of the system.
- Environmental protection and energy saving: Reduce the amount of flux used and waste disposal costs, in line with the requirements of environmental protection and sustainable development.
In summary, the Ultrasonic Reciprocating Spray Fluxing System is an efficient, economical and easy-to-integrate flux application system that can significantly improve the quality and efficiency of wave soldering in the electronics manufacturing industry.
About Cheersonic
Cheersonic is the leading developer and manufacturer of ultrasonic coating systems for applying precise, thin film coatings to protect, strengthen or smooth surfaces on parts and components for the microelectronics/electronics, alternative energy, medical and industrial markets, including specialized glass applications in construction and automotive.
Our coating solutions are environmentally-friendly, efficient and highly reliable, and enable dramatic reductions in overspray, savings in raw material, water and energy usage and provide improved process repeatability, transfer efficiency, high uniformity and reduced emissions.
Chinese Website: Cheersonic Provides Professional Coating Solutions
